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Physivitis Battery Performance Framework

PBPF-IDO

Integrated Design Optimiser

Multi-physics battery pack design,
in two seconds.

The first commercially available tool that couples vehicle dynamics, cell chemistry, and pack architecture into a single optimisation. Battery engineers use it to compress two weeks of analysis into one click.

Instant access  ·  No minimum term  ·  Cancel anytime

Move your cursor to steer the optimisation sweep across the three layers

See It In Action

See PBPF-IDO in Action

Here is what PBPF-IDO produces for a premium passenger EV scenario. Your own results will reflect your own vehicle parameters.

Sample Scenario

Premium passenger EV, 500 km range

VEHICLE MASS

1,900 kg

TARGET RANGE

500 km

PEAK POWER

200 kW

CYCLE LIFE

2,000 cycles

Recommended Pack

NMC 811

Current premium EV standard. Highest volumetric energy density at production-ready scale (TRL 9).

Lightest Pareto-optimal chemistry that meets all range, power, and cycle-life constraints for this scenario.

PACK MASS

425 kg

INSTALLED ENERGY

72.2 kWh

PACK COST

£6,859

Binding Constraint & Top Engineering Lever

Aerodynamic drag dominates this design

At a 110 km/h cruise speed, aerodynamic drag is the largest single contributor to pack mass. The top actionable engineering lever is the drag coefficient: a 10% reduction in Cd saves approximately 25 kg of pack mass and £400 in pack cost.

PBPF-IDO computes the full sensitivity ranking for all input parameters including mass, drag, drivetrain efficiency, rolling resistance, and frontal area. The complete sensitivity output is available inside the portal.

Pareto Frontier

Of five candidate chemistries evaluated, three meet the 200 kW peak power requirement. Pareto-optimal chemistries are highlighted.

RANKCHEMISTRYPACK MASSPACK COSTPARETO
1NMC 811425 kg£6,859
2NCA452 kg£7,220
3LFP621 kg£5,415

Solid-state (Li-metal) and Li-S chemistries were evaluated but do not yet deliver the 200 kW peak power required for this vehicle at production-ready TRL levels.

See what PBPF-IDO recommends for your own vehicle

Full sensitivity analysis across all parameters, custom chemistry libraries, and CSV export are available in the Professional version.

Run My Own Analysis →

What PBPF-IDO does

Designing a battery pack for an electric vehicle is a problem with too many moving parts to solve in your head or on paper. The engineer has to balance five things at once: how far the vehicle needs to go, how much power it needs to deliver, how much the battery is allowed to weigh, how much it can cost, and how many years it has to last. Push any one of those harder and another usually gets worse. A heavier battery gives more range but raises cost and stresses the chassis. A cheaper chemistry lasts longer but cannot deliver as much peak power. A more advanced chemistry weighs less but can cost four times more and is harder to source.

PBPF-IDO does the maths across all five constraints and all five candidate chemistries simultaneously, then tells the engineer which combination produces the lightest pack that meets every requirement. It also identifies the single design choice that would deliver the biggest improvement if the engineer could change it. That second output, which battery engineers call binding-constraint sensitivity, is the part that saves real time.

All of this happens in about two seconds, in any web browser, with no installation required.

How it works

Three coupled layers, solved in one pass

Layer A: Vehicle Energy Demand

PBPF-IDO computes the energy your vehicle actually needs at the wheels and at the battery, accounting for mass, drag, rolling resistance, drivetrain efficiency, auxiliary loads, and your target range. This is the foundation of every pack design decision.

Layer B: Cell Chemistry Vector

Five calibrated chemistries (LFP, NMC811, NCA, sulfide solid-state with Li-metal anode, and stabilised Li-S) are evaluated against your vehicle parameters in parallel, producing seven figures of merit per chemistry: energy, power, cycle life, cost, mass, volume, and TRL.

Layer C: Pack Architecture Search

PBPF-IDO ranks all viable cell-chemistry-and-pack combinations on a Pareto frontier and identifies the lightest pack that meets every constraint, including thermal, safety, and crash margins. The recommended pack is highlighted with full justification.

Who PBPF-IDO is built for

PBPF-IDO is built for any organisation designing electric vehicles or battery packs that does not have a fifty-person internal software team. The first wave of users falls into eight clear groups.

EV startups and challenger brands. More than 200 active EV programmes globally outside the top five established carmakers.
Cell and pack manufacturers below the top tier. Roughly 50 cell manufacturers produce automotive-grade lithium-ion cells; only the top five have internal multi-physics tools.
Tier-1 automotive suppliers. Approximately 30 major suppliers design battery management systems and pack architectures, including Bosch, Continental, Denso, ZF, Aptiv, Marelli, and Mahle.
Electric aircraft and eVTOL developers. Approximately 40 active programmes, including Joby, Archer, Lilium, Vertical Aerospace, Eviation, and Rolls-Royce Electrical.
Defence and heavy-duty electric vehicle programmes. Dozens of government and contractor programmes developing electric military vehicles, trucks, and marine platforms.
Battery engineering consultancies. Approximately 500 specialist consultancies globally who can bill clients for analysis that PBPF-IDO accelerates by an order of magnitude.
University and government research laboratories. Approximately 300 research groups worldwide working on next-generation battery design.
OEM advanced engineering teams. Independent advanced engineering groups inside the established carmakers evaluating new chemistries and architectures for future programmes.

Adding these groups together, the addressable population of engineers and researchers who would benefit directly from PBPF-IDO numbers between 25,000 and 40,000 worldwide, across more than 1,000 organisations in approximately 30 countries.

What makes PBPF-IDO unique

Integrated multi-physics, not stitched-together tools

Plenty of tools exist for vehicle dynamics, plenty exist for cell chemistry, plenty exist for pack architecture. PBPF-IDO is the first commercially available tool that combines all three into a single coupled optimisation, eliminating the manual transfers between separate tools that create errors and miss critical design tradeoffs.

Binding-constraint sensitivity built in

Other tools tell the engineer the answer. PBPF-IDO tells the engineer the answer plus a ranked list of which design parameter to attack next for the biggest improvement. That second output is what working engineers actually need, because no real design ever stops at the first answer.

Accessible for the first time at this level

Until today, multi-physics battery design software was either free academic code with limited capabilities, or enterprise engineering bundles starting at fifteen thousand pounds per year per seat. PBPF-IDO sits at one thousand five hundred pounds per month, runs in any web browser, and delivers usable analysis within five minutes of first sign-in.

Pricing

Simple pricing. Cancel anytime.

Professional

Monthly

£1,500per month
  • Unlimited PBPF-IDO runs
  • Five calibrated chemistries
  • Pareto frontier analysis
  • Binding-constraint sensitivity
  • Magic-link secure access
  • Cancel anytime
Buy Monthly
Most Popular

Professional

Annual

Save £3,000 vs monthly

£15,000per year
  • Everything in Monthly
  • 12 months of access
  • Priority email support
  • Onboarding call included
  • Best value
Buy Annual

Enterprise

By Quote

Contactfor quote
  • For Tier-1 OEMs and cell manufacturers
  • Multi-seat licences
  • Custom chemistry libraries
  • Dedicated onboarding
  • Priority technical support
  • Annual volume agreements
Request Quote

Prices in GBP, exclusive of VAT where applicable. Subscriptions renew automatically and can be cancelled at any time. All purchases are processed securely by Stripe.

How to get started

From first click to first analysis in under ten minutes

01

Choose your plan.

Click any Buy button above. You will be taken to the secure Physivitis portal where you complete your purchase using any major credit or debit card.

02

Receive your sign-in link.

Within one minute of payment, you will receive a one-time secure sign-in link by email at the address you provided during checkout.

03

Start designing.

Click the link, sign in, and launch PBPF-IDO. Your first design analysis runs in under five minutes from sign-in.

Frequently asked questions

Get Started Today

Design your next battery pack in seconds

Join the engineering teams using PBPF-IDO to accelerate their EV programmes.

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